DELIVERABLES

This deliverable provides a description and a guideline for the MORPHO project intranet. This intranet pursues the objective of simplifying the collaborative work of the consortium as well as providing a document repository for all the project outputs.

This document aims to provide specifications and requirements related to the life cycle monitoring of 3- D woven composite/titanium parts. It will serve as a basic to enable the development of the different techno blocks and methods proposed by MORPHO partners, namely: sensing integration for process monitoring and structural health monitoring, digital/hybrid twin methods, dissembling/recycling.

The purpose of this document is to describe the sensors network deployment strategy and maintenance procedures of the MORPHO project. The document provides information on procedures, processes, and tools for sensors network.

This document aims to provide specifications related to the integration of sensing technologies devoted to address the life cycle monitoring of FOD panels based on 3-D woven composite/Metal parts. It will serve as a guideline for the RTM process and the structural health monitoring phases.

This deliverable deals with the definition of specifications and interfaces for the development and the use of hybrid twin models, which consists in a combination of virtual twins and digital twins. In the project, at least two hybrid twin models will be developed: one for the resin transfer molding process and one for the smart structure. Parameters of interest as well as dataexchange formats are defined in this document. Requirements for the interface between models and physics are also specified.

This document contains the first version of the MORPHO Data Management Specifications (DMS), which gathers the needs for data storage and sharing among partners, eventually in open access. It thus derives the specifications for the online platform(s) that will host data produced and collected along with the project.

This document follows the MORPHO Data Management Plan (DMP, D1.3) and Data Management Specifications (DMS, D2.5), which gathers the needs for data storage and sharing among partners. It introduces the online platform allowing to host and to share MORPHO data.

The current deliverable describes the finite element model that is developed to simulate the mechanical response of the FOD panel under given loads.

This deliverable concerns the creation of the virtual twin of the Resin Transfer Molding process. Simulations performed with this virtual twin allow to explore different scenarios virtually avoiding timeconsuming experimental trial and error iterations. The influence of several parameters, e.g., the permeability of the 3D woven fabric, the viscosity of the resin or the input pressure has been studied. The placement of sensors can also be optimized.

This deliverable presents data-driven numerical models of the RTM process and the FOD panel (a structure representative of the fan blade). It enables simulations of the RTM process, prediction of service-life properties, damage progression under load, and sensor measurements in both healthy and damaged states. It also incorporates experimental data for learning. The document details the creation of hybrid twins for both the manufacturing process and the FOD panel, with real-time computations achieved through reduced virtual twins. An ignorance model is trained to bridge the gap between virtual predictions and real-world data, enhancing model accuracy.

To be published

This document describes the m performed mechanical characterization of a set of manufactured 3-D woven flat panel.

This report details the integration of FBGs into the structure and the printing of PZTs and temperature sensors onto the structure.

This report presents different solutions for embedding sensor technology in 3D woven composite structures. The report covers fiber optic FBG sensors that are integrated directly into the preform during the RTM process and onto surface printable sensors used for temperature and load measurement.

In this deliverable the developments of the Synthesites monitoring technology for the RTM manufacturing process are described.

The report analyzes the results of the Syntesistes technology to monitor the RTM process.

To be published

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To be published

This report recalls the operation of the laser and thermal installations used during the project and the measures taken to ensure the safety of operators based on EU standards. The document presents also the applied IEC 60825 1 and 2 standards which concern the classification of lasers and the standards applicable to machines containing laser.

This document aims to provide a report on the progress for the definition of the process to disassemble Metal/Composite husing the Laser shock technique. In addition, it provides a short description of choices for the post disassembly, recycling phase. The disassembly definition consists of two parts, numerical simulations that define the laser shock parameters and experimental work to test and validate the simulation results.

To be published

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To be published

This document aims to define the demonstrator scenario to test and validate the life cycle monitoring of different techno blocks and methods proposed by MORPHO partners, namely: sensing integration for process monitoring, structural health monitoring, digital/hybrid twin methods and tools, dissembling/recycling.

This document defines the strategy for integration, verification, and validation (IVV) in the development, testing, and demonstration of the MORPHO project's technological blocks. It covers the identification of formalized processes, methods, and tools (PMT) for efficient integration, the creation of an actionable IVV plan, and the definition of outcomes to compare the state of practice with the MORPHO proposal.

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This deliverable outlines how to ensure health and safety procedures comply with local, national, and European legislation within the Morpho project.